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如何確保機(jī)箱外殼產(chǎn)品產(chǎn)量件零件完整無缺?
來源:http://m.tescen.com作者:山東嘉瑞杰機(jī)械科技有限公司發(fā)布時(shí)間:2023-04-13
機(jī)箱在許多生產(chǎn)流程的周轉(zhuǎn)整個(gè)過程中,外觀很容易毀壞。例如,激光器片后面的冷軋板和光纖激光切割后的板材在從自動(dòng)切片機(jī)上跌落的整個(gè)過程的時(shí)候會(huì)被毀壞,噴涂后的外觀在運(yùn)輸整個(gè)過程的時(shí)候會(huì)被毀壞。如何確保機(jī)箱外殼產(chǎn)品產(chǎn)量件零件完整無缺?
During the entire process of turnover in many production processes, the appearance of the chassis is easily damaged. For example, the cold rolled sheet behind the laser sheet and the sheet cut by the fiber laser will be damaged during the entire process of falling from the automatic slicer, and the appearance after spraying will be damaged during the entire transportation process. How to ensure that the output of chassis casing products is complete and without any missing parts?
一、可以根據(jù)剪板機(jī)的長度在剪板機(jī)的后面放置一個(gè)橡膠墊,橡膠墊傾斜放置并固定不變在剪板機(jī)的兩側(cè),那般剪板機(jī)降低不易毀壞表面;激光器原料成型后,應(yīng)放進(jìn)激光器原料沉積鐵架子上。
1、 A rubber pad can be placed at the back of the cutting machine according to its length. The rubber pad is tilted and fixed on both sides of the cutting machine, which reduces the surface damage and is not easily damaged; After the laser raw materials are formed, they should be placed on the laser raw material deposition iron frame.
二、機(jī)箱根據(jù)消費(fèi)者和激光器零件分類,無須把它扔在件生產(chǎn)線的木地板上,可以防止激光器原料表面的劃痕和刮痕;發(fā)布后,噴涂一部分該涂上廢紙箱子或橡膠墊。此外,在機(jī)器設(shè)備中,如機(jī)架,應(yīng)在附近進(jìn)行涂層處理,以避免在申請辦理拖運(yùn)或運(yùn)輸整個(gè)過程中觸遇到角落。
2、 The price of the chassis is classified according to consumers and laser parts, and there is no need to throw it on the wooden floor of the production line to prevent scratches and scratches on the surface of the laser raw materials; After release, spray a portion of it onto waste paper boxes or rubber pads. In addition, in machine equipment, such as racks, coating treatment should be carried out nearby to avoid touching corners during the entire process of applying for towing or transportation.
三、制造廠工業(yè)設(shè)備的表面,十分要清洗油跡,以防止油跡對機(jī)器設(shè)備造成腐蝕。
3、 It is very important to clean the surface of industrial equipment in the manufacturing plant to prevent oil stains from corroding the machinery and equipment.
四、機(jī)箱除準(zhǔn)時(shí)向機(jī)箱外殼生產(chǎn)設(shè)備再加上潤滑油脂外,使其工作效率足夠保持。
4、 In addition to adding lubricating grease to the production equipment of the chassis casing on time, the efficiency of the chassis is maintained sufficiently.
當(dāng)我們接到鈑金機(jī)箱外殼的訂單時(shí)一定要做了解,比如,用戶對其產(chǎn)品的外觀要求,尺寸要求,以及產(chǎn)品用途等。了解完用戶對產(chǎn)品的需要,我們根據(jù)不用用戶的產(chǎn)品選擇不同的工藝,同時(shí)在設(shè)計(jì)圖紙中說明注意事項(xiàng)。講圖紙拿到工程部進(jìn)行制作工藝圖,工藝員畫好圖紙要經(jīng)過另外員工檢查,待檢查完畢后要經(jīng)過簽字確認(rèn)后發(fā)給車間。
When we receive an order for a sheet metal chassis casing, we must have a comprehensive understanding, such as the user's requirements for the appearance, size, and purpose of the product. After understanding the user's needs for the product, we choose different processes based on the products of different users, and explain the precautions in the design drawings. Take the drawings to the engineering department for production process drawings. The craftsmen must inspect the drawings before they are completed by another employee. After the inspection is completed, they must sign and confirm before sending them to the workshop.
數(shù)控下料,數(shù)控下料首件要進(jìn)行過全檢,(數(shù)控沖,金屬激光切割機(jī)等)下料的工件進(jìn)行檢查,包括尺寸,展開等。大批量生產(chǎn)時(shí)必須全部首件檢驗(yàn)合格了才能批量生產(chǎn)。
CNC cutting, the first piece of CNC cutting must undergo a full inspection, and the workpiece being cut (such as CNC punching and metal laser cutting machines) should be inspected, including dimensions, unfolding, etc. During mass production, all first article inspections must be qualified before mass production can proceed.
折彎時(shí)要對折彎方向及折彎尺寸進(jìn)行首件確認(rèn),確認(rèn)完畢后開始批量生產(chǎn),更換操作工或更換模具時(shí)要重新檢驗(yàn)。完成品,對焊接完成品或折彎完成品根據(jù)圖紙要求對尺寸進(jìn)行抽樣檢查,抽樣檢查時(shí)要對每個(gè)尺寸進(jìn)行確認(rèn)。同時(shí)要對外觀進(jìn)行全檢,對不合格的要及時(shí)調(diào)整,再次檢查。同時(shí)填寫檢驗(yàn)報(bào)告單。
When bending, the bending direction and bending size should be confirmed for the first piece. After confirmation, mass production should begin. When changing operators or molds, a new inspection should be conducted. Finished products, welding or bending finished products shall be sampled and inspected according to the drawing requirements, and each size shall be confirmed during sampling inspection. At the same time, a full inspection of the appearance should be carried out, and any non-conforming products should be promptly adjusted and re inspected. Simultaneously fill out the inspection report form.
表面處理,對表面處理的產(chǎn)品外觀進(jìn)行全檢。發(fā)貨,未通過檢驗(yàn)的產(chǎn)品不得發(fā)貨。首件要求操作工報(bào)檢,完成品同樣有操作工報(bào)檢,檢驗(yàn)合格后有檢驗(yàn)員簽字后才能人庫。如操作工不報(bào)檢,此批產(chǎn)品沒有工費(fèi)。雖然客戶的訂單急,忽必保證較高品質(zhì),較快速度的鈑金加工理念。
Surface treatment: Conduct a full inspection of the appearance of the surface treated product. Products that have not passed inspection shall not be shipped. The first piece requires an operator to apply for inspection, and the finished product also requires an operator to apply for inspection. After passing the inspection, the inspector can sign before entering the warehouse. If the operator does not apply for inspection, there will be no labor cost for this batch of products. Although the customer's order is urgent, there is no need to guarantee a high-quality and fast sheet metal processing concept.
現(xiàn)在的鈑金加工產(chǎn)品越來越多,如何去分辨鈑金加工產(chǎn)品的優(yōu)劣是我們必要的技能。因?yàn)殁k金機(jī)箱外殼直接關(guān)系到美觀、堅(jiān)固以及工藝的展現(xiàn),性能尤為重要,我們對鈑金機(jī)箱外殼的整體規(guī)劃與設(shè)計(jì),在保證良好的效果同時(shí)要特別重視性能。更多相關(guān)內(nèi)容就來我們網(wǎng)站http://m.tescen.com咨詢!
Nowadays, there are more and more sheet metal processing products, and how to distinguish the advantages and disadvantages of sheet metal processing products is a necessary skill for us. Because the shell of the sheet metal chassis is directly related to the display of aesthetics, durability, and craftsmanship, safety performance is particularly important. We need to pay special attention to safety performance while ensuring good results in the overall planning and design of the sheet metal chassis shell. For more related content, come to our website http://m.tescen.com consulting service
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